Copper Nickel Heat Exchanger Tube

Shihang Copper Nickel Heat Exchanger Tube

If you are looking for a reliable manufacturer and supplier of copper-nickel heat exchanger tubes in China, Shihang is the right place for you! Shihang is a trusted manufacturer and supplier for more than 20 years.

Shihang is experts in designing and manufacturing a variety of standards for copper-nickel heat exchanger tubes. Depending on marine applications, our Shihang copper-nickel heat exchanger tube is adhering to ASTM B466 and MIL-T-16420k.

When it comes to quality, you can trust a copper-nickel heat exchanger tube from Shihang performing UT testing, hydrostatic testing, and all requirements to adhere to quality standards.

Depending on industrial applications, a high-performance equipment copper-nickel heat exchanger tube is perfectly suited. They transfer or exchange the heat in between two fluid streams. Shihang copper-nickel heat exchanger can perform for a long period of time in hostile environments as they are highly durable and versatile.

Additionally, our copper-nickel heat exchanger tube is basically formed with nickel alloy and copper with a small amount of iron, manganese, and chromium.

Shihang is the top fabricator of Shihang copper-nickel heat exchanger tube that possesses superior inherent resistance to fabricability and biofouling. They offer superior resistance to localized and dezincification corrosion in chlorinated seawater.

Our copper-nickel heat exchanger tube posses cold working capability and outstanding workability after annealing.  The annealing of this tube is performed at temperature 593-816-degree C.

In China, Shihang is the most trusted supplier, manufacturer, and exporter of copper-nickel heat exchanger tubes. Each copper-nickel heat exchanger tube is commencing as per the industrial norms and standards.

As the leading copper-nickel heat exchanger tube manufacturer, we utilize the highest quality of raw materials. To furnish an international and national standard product, we utilize the latest machine.

Shihang has devoted working employees and qualified professional who aims to meet the predefined goals and targets. To meet your demands and requirements, we offer Shihang copper-nickel heat exchanger tubes in customized sizes, shapes, and dimensions.

We can provide you both small and large quantities, for cooling systems, ship sets, or whatever your next project needs. Shihang is your one-stop supplier for all copper-nickel heat exchanger tubes you need.

For your copper-nickel heat exchanger tube needs and requirements, please feel free to contact us today. We will serve you the best possible way!

Copper Nickel Heat Exchanger Tube: The Ultimate FAQ Guide

This guide covers everything you need to know about copper-nickel heat exchangers.

So, if you want to be an expert in copper-nickel heat exchangers, keep reading.

What is Copper Heat Exchanger Tube?

Coper nickel heat exchanger tubes refer to copper and nickel alloy tubes that are of use in various applications.

Their function is to facilitate heat transmission from one means to another.

They also act as the main heating or cooling a given system.

This is by heating two fluids without them getting in physical touch with each other.

Copper nickel tube heat exchanger

What is the Function of Copper Heat Exchanger Tube?

Copper-nickel heat exchanger tube’s main functions are:

• Removal of heat from a given application
• To cool lubricating oil in a hydraulic system
• Cooling of engines, turbines, and compressor
• Changing the state of fluid from an either liquid to gas or gas to liquid.

Why is Copper-Nickel Perfect for Heat Exchanger Tube?

Copper-nickel is a perfect material for a heat exchanger tube due to their unique characteristics that include:

• High anti-corrosion effect
• Resistance to biofouling and microbial
• Ability to withstand high-temperature fluctuation.

Which Characteristics are unique to Copper Nickel Heat Exchanger Tube?

Unique characteristics of copper-nickel heat exchanger tubes include:

• Corrosion resistance
• Biofouling resistance
• High resistance to uneven heat expansion

What are the Benefits of Copper Nickel Heat Exchanger Tube?

You should expect among others, the following benefits when using copper-nickel heat exchanger tube:

• Durability
• High versatile usage
• High aesthetic appeal.
• Ease of maintenance

Are the Disadvantages of Copper Nickel Heat Exchanger Tube?

The main drawbacks of using copper-nickel heat exchanger tubes are the initial purchasing cost and the maintenance cost, which are relatively high.

You, therefore, have to make a substantial investment before purchasing them.

Another limitation is the installation space that you need before installing the exchanger tubes.

In certain types of copper-nickel tubes such as plate copper-nickel heat exchanger, this space may not be available.

Where can you use Copper Nickel Heat Exchanger Tube?

Usage of copper-nickel heat exchanger tube is common in:

• Seawater systems
• Petrochemical industries
• Natural gas and petroleum refineries
• Boat making industries
• Marine hardware
• Space heating
• Air conditioning
• Chemical plants
• Thermal power plants
• Condensers
• Heat exchangers

Is there a difference between Copper Nickel Heat Exchanger Tubes and Copper Nickel Condenser Tubes?

 Copper nickel heat exchanger tube

Yes.

There is a difference between copper-nickel heat exchanger tubes and copper-nickel condenser tubes.

The design of copper-nickel heat exchanger tubes allows for heat transmission from fluids that have a high temperature to one that has a lower temperature.

This happens without there being a phase change.

The design of a copper-nickel condenser allows for the conversion of a fluid from one state to another.

That is, from gas to liquid.

The outlet of a copper-nickel condenser tube is larger than that of the inlet.

This is to allow for a smooth flow of fluid after conversion from gas to liquid while maintaining the same pressure.

The inlet and outlet are of the same size when it comes to a copper-nickel heat exchanger tube.

Besides, this is because only heat is transferred from one fluid to another, and there is no change in its form.

Why Choose Copper Nickel Tubes for Heat Exchanger Systems?

Selecting copper-nickel tubes for use in your heat exchanger system is ideal because of:

• Efficient heat transmission
• Ease of dismantling
• Relatively cheap compared to other heat exchangers

How do you Install Copper Nickel Heat Exchanger?

Copper nickel heat exchanger system

Copper-nickel heat exchanger installation can either be vertical or horizontal, depending on the type. However, you need to check on the inlet and outlet positions.

That is, you should position the oil outlet next to the water inlet. This facilitates the counter flow and helps in cooling and heating.

If it is in a horizontal position, you have to position a vent around the water outlet if it is facing upwards.

Ensure you support your tube work and try minimizing on using long tube lengths.

If you are installing in an application that experiences frequent vibration, you need to use flexible hoses. Alternatively, you can use a flexible compensator flange.

Installation of the cooler element of your copper-nickel heat exchanger should be around the return line of your tank.

But if there is a high fluctuation of pressure and temperature, you need to mount the cooler off-line, and it should have its re-circulation pump.

The positioning and functioning of the cooler should be in such a position that it cannot freeze.

In a cold environment, the use of a check valve is vital as it helps in bypassing oil.

You need to check on the type of water, its pressure, and temperature.

This helps in determining the flow level of the water as it cools or heats your system.

The temperature control valve should be in the water section.

Copper Nickel Heat Exchanger Tube is available in which length?

The maximum length for copper-nickel heat exchanger tubes is 60 meters.

Customized lengths are also available, depending on your needs.

Which Elements constitues Copper Nickel Heat Exchanger?

Copper-nickel heat exchangers come in two grades with varying chemical element composition.

That is copper-nickel 90/10 heat exchanger and copper-nickel 70/30 heat exchanger.

Element present in these grades is copper, nickel, iron, zinc, and lead.

In copper 90/10, copper composition stands at 86-88%, nickel at 8-9%, lead and zinc at 0.5% each and iron at 1-1.5%.

In copper-nickel 70/30% heat exchanger, copper stands at between 68-70%, nickel at 29-30%, lead, and zinc at 0.5 each and iron at 1-1.5%.

Can you Weld Copper Nickel Heat Exchanger Tubes?

Yes. welding of copper-nickel heat exchanger tubes is possible through the use of methods such as:

• Metal inert gas welding
• Manual metal arc welding
• Tungsten inert gas welding
• Resistance welding

What are the Grades of Copper Nickel Heat Exchanger Tube?

The available grades for copper-nickel heat exchanger tubes are:

• Copper-nickel 90/10% heat exchanger tube
• Copper-nickel 70/30% heat exchanger tube.

What should Consider when Choosing Copper Nickel Heat Exchanger Tubes?

Coper-nickle heat exchanger tube selection should take into consideration the following factors:

Fins to increase the surface area of copper-nickel pipe heat exchanger

· Type of Fluid

the type of fluid affects the structure of the copper-nickel tubes and also the ease of it flowing through the heating system.

Gases and liquid have light materials and flow relatively smooth compared to semi-solid fluids.

· Expansion Rate

The rate of expansion of copper-nickel heat exchanger tubes determines the temperature of the fluid flowing through it.

Besides, the expansion rate helps in determining the operating pressure and temperature of a given fluid.

·  Pressure Limits

Understanding the operating pressure limits of a given copper-nickel heat exchanger tube.

This prevents the bursting of the tubes during operation.

An ideal pressure limit for your copper-nickel heat exchange tube should be within that of the fluid that is flowing through it.

· Ease of Cleaning

Given the various types of fluids flowing through a copper-nickel heat exchanger tube, it is critical to check on its cleanability.

The structure of such a heat exchanger tube should allow for cleaning.

Besides, the cleaning agents should not react negatively with the heat exchanger tube.

· Pressure Drop

The pressure drop within the copper-nickel heat exchanger tube should be uniform for the uniform flow of the fluid.

This ensures there is even fluid flow through your application.

· Fluid Flow Capacity

Understanding the fluid flow capacity within a given copper-nickel heat exchanger tube prevents its rupture.

The fluid flow capacity should correspond to the pressure limits of a given copper-nickel heat exchanger tube.

How do you differentiate between Copper Nickel Tube and Copper Nickel Pipe?

The design of a copper-nickel pipe differs from that of a copper-nickel tube.

The standard specification of a copper-nickel pipe its cross-section is circular.

On the other hand, the standard specification of a copper-nickel tube can either be rectangular, round, oval, or square.

When should you Choose Copper Coil Heat Exchanger?

You need to consider using copper coil heat exchanger when:

• There is a need for high thermal conductivity. Copper allows for faster heat conduction.
• There is a need for a corrosion-resistant material. This is because copper does not easily corrode, which can affect the quality of your heat exchanger.
• Has a high-stress resistance. This allows for usage in heavy applications without causing damage to your heat exchanger.
• The ease of fabrication allows for cutting and modifying into various shapes. This means you can alter the design of your heat exchanger to fit your specifications.

What is the Thermal Conductivity of Copper?

Copper has a heat transfer coefficient of is 385.0 W/m K

How do you Bend Copper Nickel Heat Exchanger Tubes?

A tube pilot is a necessary tool when bedding a copper-nickel heat exchanger tube though the tube sheets and plates.

It features an aluminum grooved nose and replaceable nylon brush.

The tube pilot has shoulders on which the copper-nickel tube rests on during the installation process.

This minimizes the belling of the copper-nickel tube end and also reduces the “fin lock” effect on these tubes.

The overall diameter of your copper-nickel heat exchanger tube should correspond to that of your tube pilot.

When bedding, you have to start from the bottom of your exchanger towards the top.

The reason for this is for the bottom tube to offer support to give you a pattern for bedding at the next level.

When installing copper-nickel heat exchanger tubes on a shell and tube heat exchanger, the starting point is from the middle-lower row going upwards.

When you finish, you get to the next row and work again upwards until you finish every row on the heat exchanger.

By doing this, you can easily remove the tube pilot in case of dislodging within it.

How much does Copper Nickel Heat Exchange Tube Cost?

There is no fixed price of a copper-nickel heat exchanger in the market.

This is due to the various factors that contribute to the final pricing.

Such factors include:

· Copper Nickel Heat Exchanger Type

Copper-nickel heat exchangers are available in different types which has an effect on the price of the copper-nickel heat exchanger tubes.

This is because each type may have different designs and specifications of these tubes.

Such specifications and designs of the copper-nickel heat exchanger tubes affect their pricing.

· Length of the Copper-Nickel Heat Exchanger Tube

though there is a standard length of copper-nickel heat exchanger tubes, you can still purchase a tailored length for your application.

This implies that different lengths cost different.

It is therefore upon you to check on which length fits your application for you to get the correct cost.

· The Manufacturer

the different brands of copper-nickel heat exchanger tubes from different manufacturers affect their final cost.

You, therefore, have to check on the different brands available for you to get a price that is favorable to you.

However, the manufacturer should note the only determinant of the cost of your copper-nickel heat exchanger tube.

Apart from the manufacturer, you need to check on the quality and the necessary certifications.

Which Designs of Copper Nickel Heat Exchanger Tubes are there?

Copper-nickel heat exchanger tubes are available in the following designs:

· Helical Copper Nickel Heat Exchanger Tubes

These tubes utilize minimal space, which facilitates their use even when there is a space limitation.

They facilitate heat transfer due to their shape when fluid flowing through them is under high pressure.

· Spiral Copper Nickel Heat Exchanger Tubes

Spiral copper-nickel heat exchanger tubes design features two flat tubes coiled together to form a double channel of counterflow fluid.

The individual channels consist of long curved paths.

Spiral copper-nickel heat exchanger tubes are highly economical with space.

You can, therefore, use them on exchangers that are small and flexible.

· Straight Copper Nickel Heat Exchanger Tubes

You can lay these tubes either vertically or horizontally on your heat exchanger.

They are ideal for use in applications that have a high-pressure fluid flowing through them.

The main setback to the use of this design is the space it consumes.

You need to have a large installation and maintenance space for it to function properly.

· U-Shaped Copper Nickel Heat Exchange Tubes

This design features a U-shape for maximum heat transfer from one fluid to another.

The arrangement is normally on top of each other.

They are ideal for use in industries that require high heat transfer, such as in processing industries and power plants.

Which Industries use Copper Nickel Heat Exchanger Tubes?

Some of the industries that use copper-nickel heat exchanger tubes are:

• Power plants
• Boat making plants
• Sewerage treatment plants
• Marine hardware
• Petroleum refineries
• Nuclear power plants
• Wine and beer making industries

Can Titanium Replace Copper Nickel Tubes in Heat Exchanger?

Yes. It is possible to replace copper-nickel tubes with titanium tubes in a heat exchanger.

This is because of titanium’s unique characteristics that are similar to those of copper-nickel.

These properties are high strength, high anti-corrosion, high aesthetic, and high flexibility.

At Shihang, we supply a range of copper-nickel tubes for heat exchangers for your specific needs.

Contact us today for the best prices on copper-nickel tubes for heat exchanger.